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A Detailed Guide on Industrial Weighbridges and their Application

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14.7.2024 16:47
[p]Weighbridges play a crucial role in many industries where accurate weighing is essential. In this article, we will take a comprehensive look at industrial weighbridges, their types, features, specifications and typical applications.[/p]

[size=5][color=blue]What is a Weighbridge?[/color][/size]

[p]A weighbridge, also known as a truck scale, is a large scale used to weigh heavy loads such as trucks, trailers and industrial equipment. It consists of a weighing platform equipped with load cells that converts the applied load into digital signals. These signals are transmitted to an electronic indicator or computer system to display the weight. Advanced weighbridges also record and store weight details which can be integrated with fleet management or ERP systems.[/p]

[p]Some key components of a typical [url=https://www.truckscale-cn.com/weighbridge]weighbridge[/url] include the load-bearing platform or surface, multiple load cells, a digital display unit, and optional features like printer, computer interface etc. Pit, above ground, portable and in-motion types are the main categories based on installation method.[/p]

[size=5][color=blue]Types of Industrial Weighbridges[/color][/size]

[p]Let's take a look at some common types of industrial weighbridges:[/p]

[table]
[tr][th]Type[/th][th]Description[/th][/tr]
[tr][td]Pit Weighbridge[/td][td]Embedded into a foundation pit for a low-profile design. Requires less space but more civil work.[/td][/tr]
[tr][td]Above Ground Weighbridge[/td][td]Mounted on an elevated steel frame for drive-through access without pits. Easy to install.[/td][/tr]
[tr][td]Portable Weighbridge[/td][td]Mobile weighing units for flexible on-site use. Can be towed between locations.[/td][/tr]
[tr][td]In-Motion Weighbridge[/td][td]Weigh vehicles in rolling motion for high throughput at ports, mines etc.[/td][/tr]
[/table]

[p]Specialized types are also available based on industry needs. For example, [url=https://www.essaedig.com/]Essae Digitronics[/url] offers tuff track weighbridges suitable for weighing on grass, mud or soft surfaces.[/p]

[center][img]https://www.truckscale-cn.com/wp-content/uploads/2024/04/6-1024x576.webp[/img][/center]

[size=5][color=blue]Applications of Industrial Weighbridges[/color][/size]

[p]Let's see some key industrial sectors where weighbridges are commonly used:[/p]

[size=4]Mining[/size]
[p]Weighing trucks, excavators and conveyor belts carrying minerals, ores and dump loads. Popular in mining haul roads, stockyards and shipping terminals.[/p]

[size=4]Construction[/size]
[p]Weighing readymix concrete trucks, dump trucks, bulk carriers and equipment. Used at construction sites, plants, aggregate yards and toll booths.[/p]

[size=4]Steel and Cement[/size]
[p]Monitoring input-output weights of raw materials, finished goods and bulk carriers. Used at industries, plants, inland depots and port facilities.[/p]

[size=4]Waste Management[/size]
[p]Weighing and billing garbage trucks and carriers. Used at landfill sites, MSW processing plants and transfer stations.[/p]

[size=4]Ports and Logistics[/size]
[p]Weighing containers, bulk ships and trucks. Used at port gates, ICDs, CFS, container freight stations and major road/rail terminals.[/p]

[size=5][color=blue]Key Factors when Choosing a Weighbridge[/color][/size]

[p]There are some important factors to consider when selecting an industrial weighbridge:[/p]

[list]
[*]Maximum capacity - Based on heaviest vehicle/load to be weighed
[*]Installation type - Pit, above ground or portable
[*]Compliance to standards - NTEP, OIML, MC, ASTM etc.
[*]Materials - Steel, concrete or modular construction
[*]Environmental protection - Sealed, painted, canopy etc.
[*]Platform size - As per vehicle dimensions
[*]Display - Digital or analog, with printer/computer interface
[*]Maintenance requirements - Spare parts availability
[*]Warranty and after-sales service
[/list]

[p]An experienced supplier like [url=https://www.truckscale-cn.com/weighbridge]Truckscale-CN[/url] can help specify the right industrial weighbridge based on application needs.[/p]

[center][url=https://www.truckscale-cn.com/60-ton-weighbridge][img]https://www.truckscale-cn.com/wp-content/uploads/2024/04/%E5%BE%AE%E4%BF%A1%E5%9B%BE%E7%89%87_20190314112609-1024x711.webp[/img][/url][/center]

[size=5][color=blue]Maintenance and Calibration of Weighbridges[/color][/size]

[p]Proper maintenance and periodic calibration are essential to ensure accuracy of industrial weighbridges over their lifespan.[/p]

[p]Routine checks include cleaning the load cells and platform, visual inspections for damage, lubricating moving parts, and testing printouts and displays. Annual third-party calibration verifies accuracy as per regulations.[/p]

[p]Maintenance contracts with supplier experts ensure safety, performance and cost savings in the long run. Timely repairs and component replacements also avert downtime.[/p]
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